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Function of Slurry Separation Plant in Micro-Tunneling Machine
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In the realm of underground construction, the slurry separation plant plays a crucial role, particularly in the operation of slurry-supported tunnel boring machines (TBMs). These machines are essential for the excavation of tunnels in various terrains and conditions. The efficiency and effectiveness of a TBM are heavily reliant on the proper functioning of the slurry separation plant, also known as the TBM desanding plant.
TBM Desanding Plant
The TBM desanding plant is a specialized piece of equipment designed to remove solids and impurities from the slurry used in the tunneling process. This slurry typically consists of water, bentonite, and other additives that help in stabilizing the tunnel face and transporting excavated material to the surface. However, as the slurry circulates through the TBM, it tends to accumulate solids and debris, which can hinder the machine's performance if not properly managed.
Importance of TBM Desanding
The primary function of the TBM desanding plant is to separate these solids from the slurry, ensuring that the fluid circulating within the TBM remains clean and free of obstructions. By removing these impurities, the desanding plant helps to maintain the efficiency of the TBM, prolong its operational life, and reduce the risk of downtime due to blockages or equipment failures.
Working Principle of TBM Desanding Plant
The TBM desanding plant typically consists of several components, including screens, hydrocyclones, and dewatering units. As the slurry passes through the plant, it undergoes a series of processes to separate the solids from the liquid phase. The screens are used to initially filter out larger particles, while hydrocyclones are employed to further separate finer solids based on their density. The dewatering units then help to remove excess water from the solids, allowing for easy disposal or recycling.
Benefits of Using TBM Desanding Plant
There are several key benefits to using a TBM desanding plant in conjunction with a tunnel boring machine. Firstly, the removal of solids from the slurry helps to prevent wear and tear on the TBM components, such as the cutterhead and pumps, which can be costly to repair or replace. Additionally, a clean slurry ensures smooth operation of the TBM, reducing the risk of downtime and delays in the tunneling process.
Environmental Considerations
In addition to its operational advantages, the TBM desanding plant also offers environmental benefits. By effectively separating solids from the slurry, the plant helps to minimize the discharge of contaminated water into the surrounding environment. This is particularly important in environmentally sensitive areas where strict regulations govern the disposal of construction waste.
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